Processing Production and Resources in SAP Business One, Web client

Working with Resources in SAP Business One, Web client

Objective

After completing this lesson, you will be able to manage resources by defining resource master data, assigning resource types, and planning resource capacity for production processes.

Resources in Production

Business Scenario - Manage and Plan Resources

In this example, OEC Computers produces custom gaming tables based on customer specifications.

To manufacture these products, they defined their employees and machinery as resources in the system. Now they can manage their availability and capacity for the production process.

Resource Types

The resource is defined as master data in the system. There are three types of resources:

  • Machine type - this is a resource that can be linked to one or more fixed assets, taken from the fixed assets master data list.
  • Labor type - this is a resource that can be linked to one or more employees, taken from the employee's master data list.
  • Other type - any other resource that is not a machine or labor.

Resource Usage in Marketing Documents = Items

Much like items, resources can be used in bill of materials and marketing documents.

When a bill of materials is produced - a machine resource is often needed in a production process and an employee resource may be needed as well, for example, to operate this machine.

In marketing documents - resources can be ordered/purchased/sold or have other action performed.

To do this, we first need to connect a non-inventory item to the resource. This item, which represents a resource, is then used in a marketing document.

Resource capacity - unlike items, resources are not accumulated in quantities. They are managed by capacity. In SAP Business One, Web client, we can plan and define a daily capacity for the resources. By monitoring this capacity, we can optimize the production plan and avoid bottlenecks.

How to Define a Resource Master Data

The capacity of a resource is measured by resource units of measure. Unit of measure types:

  • Time-type units, such as hours or minutes
  • Any other type of unit, such as a cycle, turn, and so on.

This resource unit is used during planning and consumption of capacity in bills of materials and production orders.

This video will show you how the production manager at OEC Computers defines the Table Saw machine resource and assigns it to resource group, resource unit of measure and run time per resource unit of measure.

For more details refer to Managing Resources | SAP Help Portal.

Resources Capacity Planning

Business Scenario - Manage and Plan Resources

A significant part of the production process involves the consumption of resources. We can define available capacity, consume it in production, and manage resource capacity availability.

This functionality allows the production manager to plan and monitor the capacity of the resources, to avoid bottlenecks and optimize production planning.

In this example, OEC Computers produces custom gaming tables based on customer specifications. They use a make-to-order production process in which deadlines are derived from the delivery date of their customers' orders.

Managing resources and their capacities is crucial for them to assure timely deliveries to their customers. They need to identify whether production can go ahead as planned or whether manual scheduling adjustments need to be made to meet deadlines.

Generate Available Capacity

To manage the capacity of a resource, I need to generate the available capacity. I do this in two steps:

  • In step 1, I define a weekly plan, where I set the expected capacity of the resource for each day of the week.
  • In step 2, I generate the capacity for a whole period (such as a quarter) by copying the weekly plan I defined in step 1 to the whole period. Alternatively, I can set the capacity manually for each day in the period.

There are two types of daily capacities that should be defined: internal and single run capacities.

  • A single run capacity assumes only one production order can be produced using a certain resource in a certain period.
  • With internal capacity, this kind of limitation is not taken into account.

The result of these steps is the available capacity (internal and single run) that allows me to manage and allocate capacities in the production process.

How to Generate Available Resource Capacity

Every time a customer orders a custom gaming table, it triggers production, and the delivery date depends on whether enough resource capacity is available. To avoid missed deadlines, Juan, the production manager, must define, generate, and analyze resource capacities. Juan will:

  • Define standard capacities in the Resource Master Data
  • Generate internal and single-run capacities for a specific period
  • And finally review capacity availability to identify possible bottlenecks.

For more details refer to Resource Capacity | SAP Help Portal.

Summary

  • Three Resource Types: Machine (linked to fixed assets), Labor (linked to employees), and Other resources are defined as master data.
  • Resources are managed by daily capacity rather than quantities and measured using time-based units (hours, minutes) or other units (cycles, turns) defined in the resource master data.
  • Run time calculations convert resource units to time using the formula: planned quantity × time per unit ÷ resource units per period.
  • Define standard capacities using daily factors in Resource Master Data, then generate internal and single-run capacities for specific periods.
  • Monitor capacity availability by reviewing internal, committed, ordered, consumed, and available capacities to identify and prevent production bottlenecks.