Exploring the Supplier Consignment (2LG) Scenario

Objective

After completing this lesson, you will be able to execute the process steps for the Supplier Consignment (2LG) business scenario.

Introduction

Consignment means that a supplier provides you with materials that are stored at your premises but remain the property of the supplier. No liability is recorded until you actually withdraw the material from consignment stock. Once withdrawn, the consumed quantity is settled with the supplier based on agreed settlement periods.

The image represents a typical consignment process. The steps are described below.

The consignment process typically includes the following steps:

  1. Create Purchasing Info Record for Consignment

    For each combination of consignment supplier and material, you need to create a purchasing info record of type 'Consignment'. This step is mandatory because the info record contains the price that will be used later to settle the withdrawals.

  2. Create Purchase Order for Consignment

    To request consignment materials from a supplier, you create a purchase order that includes a consignment item. This item is identified by a specific item category and does not include a price, as ownership of the material remains with the supplier until it is consumed.

    Note

    Optionally, you can create a consignment purchase requisition either manually or automatically through material requirements planning (MRP). Like the purchase order, the consignment requisition is also identified by the item category Consignment.
  3. Supplier Delivers Material

    The supplier receives the purchase order, delivers the material, but does not issue an invoice.

  4. Post Goods Receipt

    When the consignment material is delivered, you post the goods receipt with reference to the consignment purchase order item. The received quantity is automatically added to the consignment stock of the respective supplier.

  5. Post Withdrawals

    Withdrawals from consignment stock or transfers to your own stock create a liability to the consignment supplier. These transactions are valued at the price maintained in the consignment info record, based on the date of the withdrawal or transfer.

  6. Settle Consignment Withdrawals

    You regularly settle the liabilities to the supplier resulting from these withdrawals.

  7. Supplier Receives Credit Memo

    During settlement, the system generates a settlement document along with a message that can be used to inform the supplier about the settled withdrawals and the corresponding credit memo amount.

Now, listen to the following conversation in which inventory manager Finn asks consultant Julia some questions about master data and organizational structure in the context of consignment.

Purchasing Info Record for Consignment

Even though setting up a purchasing info record is usually the buyer’s job, it’s something that needs to be in place before you can start the consignment process.

Watch the interactive demo to learn how to create a purchasing info record for consignment.

Consignment Purchase Order

When creating a consignment purchase order, there are two options available. The choice between them depends on how frequently you order the material on consignment.

Use Case 1: Regular Consignment Ordering

If you consistently order a specific material on consignment, you can configure the system to handle this process automatically. In this scenario, MRP (Material Requirements Planning) can directly generate consignment purchase requisitions, which are then converted into consignment purchase orders—either manually or automatically.

To enable this, the special procurement type "10" (consignment) must be maintained in the material master record.

This screenshot shows the special procurement type 10 (consignment) maintained in the material master record.

Once this is set up, the system will automatically create a consignment purchase requisition whenever a requirement for the material is identified.

Watch the interactive demo to learn how to create a consignment purchase requisition via MRP and convert it into a consignment purchase order.

Use Case 2: Occasional Consignment Purchasing

If you only purchase a specific material on consignment from time to time, there’s no need to automate the process. In this case, you simply create consignment purchase orders manually whenever needed.

Watch the interactive demo to learn how to create a consignment purchase order manually.

Note

Alternatively, you can still leverage MRP to support your planning process. The system can automatically generate standard purchase requisitions for the material, which you then manually convert into consignment purchase orders. This method offers a balance between automation and control—ideal when you want MRP to handle demand planning but prefer to decide on consignment purchasing case by case.

Goods Receipt to Consignment Stock

When a goods receipt is entered for a consignment purchase order, the system automatically posts the received quantity to the supplier’s consignment stock.

Watch the interactive demo to learn how to post a goods receipt to consignment stock.

Consignment Stock

Let’s look at the results of posting the goods receipt and find out where you can view and track the consignment stock.

First we will review the key features of consignment stock.

The image shows consignment stock organized by plant, storage location, and supplier. It also displays all three stock types: unrestricted-use, quality inspection, and blocked.

Key Features of Supplier Consignment Stock:

  • The stock is physically located at your premises but still owned by the supplier.
  • It can be seen in the system at the plant and storage location level, and it's included in MRP (Material Requirements Planning).
  • The stock is managed separately for each supplier.
  • It is available in all three stock types (unrestricted-use, quality inspection, and blocked).

Watch the interactive demo to learn how to display consignment stock.

Consignment Withdrawals

You can use consignment stock just like your own inventory.

The image illustrates the various types of goods movements associated with consignment stock, which are explained in the text below.

Here are the main withdrawal options:

  1. Goods Issue for Production or Internal Use

    • Description: Withdraw consignment stock to use in manufacturing or internal processes.
    • Stock Type: Unrestricted-use stock
  2. Sales Delivery

    • Description: Ship consignment stock directly to a customer as part of a sales order.
    • Stock Type: Unrestricted-use stock
  3. Transfer to Own Stock

    • Description: Post a transfer from consignment stock to own stock.
    • Stock Type: Unrestricted-use stock
  4. Scrapping

    • Description: Remove damaged or obsolete consignment stock from inventory.
    • Stock Type: All stock types

Watch the interactive demo to learn how to post a transfer from consignment stock to your own stock.

Watch the interactive demo to learn how to post a goods issue from consignment stock.

When consignment stock is withdrawn, the stock quantity is reduced, and a liability is recorded for the supplier.

Consignment Settlement

Consignment settlement isn’t typically a core task for the supply chain team. However, to complete the consignment process, we’ll briefly cover it.

First, let's briefly recap the process.

The image provides a visual summary of the consignment process steps outlined below.
  1. Replenishment

    Consignment stock is regularly replenished through purchase orders and goods receipts.

  2. Withdrawal and Liability

    Each time stock is withdrawn or transferred to own stock, a liability to the supplier is created.

  3. Settlement

    At regular intervals, all withdrawals from the previous period are evaluated and settled.

  4. Credit Note

    The settlement process results in the issuance of a credit note to the supplier.

Watch the interactive demo to learn how to settle consignment withdrawals.