Providing an Overview on SAP DM Insights

Objectives

After completing this lesson, you will be able to:
  • Explain what SAP DM Insights is.
  • Explain the different capabilities of SAP DM Insights.
  • Understand the basic architecture of SAP DM Insights.

What is SAP DM Insights

SAP Digital Manufacturing for Insights (DMi) is an easy-to-use platform for analyzing manufacturing data. It helps customers see real-time information from the factory floor, making it easier for better business decisions and improving efficiency and quality. Part of SAP DMi is the Embedded Analytics Cloud which is powered by SAP Analytics Cloud (SAC).

The foundation for Industrial Insights is the Manufacturing Data Layer, which allows for the transformation and contextualization of process, historians, and business data for analytical usage. This harmonized data is stored into well-defined schema definitions called Manufacturing Data Objects (MDOs). The MDOs comprise Master Data, Transactional Data, and Precalculated Data that enable business users to design and draw reports out of their manufacturing system.

A laptop screen displaying the SAP Manage Dashboards interface featuring a Query Designer with linked data objects. The screen shows available data including manufacturing data objects such as Order and Material.

The key principal of SAP DMi is Insight to Action. This means it doesn't just show data and key performance indicators (KPIs)–it also helps you understand the data, gain insights, and act. SAP DMi allows you to gain Insights about the manufacturing data within one plant or even across multiple plants.

With SAP DMi, you can analyze and optimize digital operations based on data delivered by SAP Digital Manufacturing for Execution, accessing Manufacturing Data Objects (MDOs). Live Monitoring capabilities allow for monitoring of ongoing production processes on a detailed level, while Operational Analytics can provide dashboard analysis of past production processes to optimize them. Advanced Analytics capabilities enable understanding of shop floor operations in real-time on a detailed level, to optimize productivity and quality.

In addition, SAP DMi is evolving to an Open Platform that allows full read access to all DM information via APIs and going forward, also write APIs to send data from any data source into predefined MDOs.

On top of this foundation, all Industrial SAP DMi capabilities are built:

  • Live Monitoring: With the Line Monitor and Boards focusing on near real-time analytics for the current day or shift, you can monitor and act on exceptions, alerts, and deviations promptly.
  • Operational Analytics: A self-service environment to build all relevant manufacturing KPIs and dashboards on SAC technology, which is embedded in DMi, facilitates the analysis and improvement of processes.
  • Advanced Analytics: KPIs and analytics capabilities that are based on advanced logic such as Overall Equipment Effectiveness are provided with the application and can be consumed for live monitoring and operational analytics.
Three icons labeled Live Monitoring, Operational Analytics, and Advanced Analytics; each depicts a graph, interconnected squares, and a wrench with a screwdriver, respectively.

Capabilities of SAP DM Insights

In the previous part, we learned the basic capabilities of SAP DMi. Now, we want to dig a little deeper into the three different capabilities and understand what the real benefits are.

Live Monitoring

CapabilitiesBenefits
Provides real-time analytics for detailed monitoring of ongoing production processes with the Line Monitor POD, which tracks production quality and includes an image overlay tool

Ensures real-time visibility into production operations, helping to enhance productivity and maintain quality standards

Laptop screen displaying a software interface titled Line Monitor showing an overview of different work centers including Assembly, Inspection, Painting, and Welding with specific task details.

Operational Analytics

CapabilitiesBenefits
Offers dashboard analysis of past production processes for optimization. Built-in application features enable business users to gather information about orders using the Order Report App, and SFC information via the SFC Report

Supports data-driven decision-making by providing transparency and detailed insights across the production hierarchy, leading to improved productivity, quality, and sustainability

Laptop screen displaying SAP software interface with information on bicycle components and production status. The screen shows various parts like aluminum tube, paint silver, wheels, handlebar, and their status.

Advanced Analytics

CapabilitiesBenefits
Facilitates an understanding of shop floor operations in real-time, optimizing productivity and quality through the creation and use of OEE (Overall Equipment Effectiveness) calculations

Accelerates time-to-insights for business users by offering advanced analytics that drive continuous improvement and provide process enhancement recommendations

Laptop screen displaying a dashboard titled ASSEMBLY with metrics for OEE, Availability, Performance, and Quality along with reasons for performance losses and untagged losses. Time range is set to Since Previous Day.

Architecture of SAP DM Insights

Next, we want to find out more about the architecture of Digital Manufacturing for Insights. This architecture comprises of several interconnected layers designed to enhance manufacturing analytics and insights.

  1. Manufacturing Data Layer:
    • The Manufacturing Data Layer consists of Manufacturing Data Objects (MDOs). This layer includes various manufacturing data entities such as Material, Order, Plant, Shop Floor Control, Resource, OEE (Overall Equipment Effectiveness), and Data Collection. These data objects form the foundational layer that supports data integration and transformation within the digital manufacturing system.
  2. Consumption & Visualization Layer:
    • This layer is divided into three main components:
      • Live Monitoring: Provides real-time insights and monitoring of manufacturing processes.
      • Operational Analytics: Focuses on analyzing operational data to improve day-to-day manufacturing activities.
      • Advanced Analytics: Uses sophisticated analytical techniques to derive deeper insights and predictive capabilities from manufacturing data.
    • Data from the Manufacturing Data Layer feeds into these components for visualization and analysis.
  3. Enterprise Analytics:
    • This component sits above the Consumption & Visualization Layer, providing enterprise-wide analytical capabilities and integration.
    • It enables the sharing of insights and data across the entire organization, facilitating strategic decision-making.
  4. External Systems & Extensions:
    • Public APIs: These APIs allow for the reading and raw data export to external systems. They provide interfaces for integration with third-party systems and external extensions.
    • It enables the manufacturing system to be extensible and adaptable, ensuring compatibility with external tools and platforms.

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