Creating Warehouse Tasks for Putaway

Objective

After completing this lesson, you will be able to create warehouse tasks for inbound deliveries

Warehouse Tasks for Inbound Deliveries

When moving products from one location in the warehouse to another, SAP (embedded) EWM uses Warehouse Tasks and Warehouse Orders. A warehouse task contains all necessary information needed for a warehouse movement to be executed:

  • What should be moved:

    Warehouse tasks can be for products (product warehouse tasks) or for handling units (handling unit warehouse tasks)

  • Which quantity should be moved:

  • From where (source storage bin) and to where (destination storage bin) should the product or HU be moved?

  • A warehouse task can also contain a process step to be executed (like packing) or it can be used to trigger a stock type change (for example, from quality inspection to unrestricted use stock).

Warehouse tasks are created with reference to a document like an inbound delivery, but they can also be created without any reference for internal movements.

During the warehouse task creation for a putaway process step, the system needs to determine the destination storage type, storage section and storage bin.

When a warehouse task for putaway of a material is created with reference to an inbound delivery, the system goes through several steps to find the right bin or bins for the material. During warehouse task creation the system checks whether there exists:

  • A storage type sequence:

    This sequence contains the storage types in which the system should look for available bins for putaway. The system will check the first storage type, if no bin can be found (or one of the other steps in the search triggers this), the system checks the next storage type for an available bin for putaway, etc.

  • A storage section sequence:

    Storage sections can be use to, for example, distinguish fast and slow moving items. A certain priority sequence of groups of bins (that is, sections) can be setup (for example, first search in the section Fast Moving and then search in the section Slow Moving). Storage sections can however also be setup as a constraint - for example, slow movers only in section 0002. Using the storage section search is optional in the system.

  • A storage bin type sequence:

    Bin types are used to ensure that packaging materials like pallets or boxes are stored in bins which have the correct size, so that they actually fit. An example of this is as follows: there are high and low pallets, and also high and low bins. For low pallets the system should try to find a low bin, but if none is available a high bin is also OK. For high pallets, only high bins are useable. Again, a sequence can be setup and also a constraint. This is similar to what was discussed for storage sections. "High" and "Low" are defined by assigning certain HU types to certain bin types. This check using HU types and bin types is also called the "HU type check".

  • The putaway strategy:

    The putaway rule or strategy is defined in the configuration of the storage type. Examples for possible rules are empty bin, addition to stock, or bulk storage.

  • A capacity check:

    A capacity check can be setup for bins as well; if a bin cannot carry the weight of the materials that need to be putaway, the search should skip the bin and continue.

Warehouse Orders

Warehouse tasks are grouped into warehouse orders based on warehouse order creation rules. A warehouse order represents an executable work package that a warehouse employee should perform at a specific time.

An EWM inbound delivery leads to a set of warehouse tasks that need to be processed. One warehouse task can result in one warehouse order, but it is also possible that multiple warehouse tasks are combined into one warehouse order.

With warehouse order creation rules (WOCRs), you can define:

  • Which warehouse tasks should be grouped together, based for example on the source or the destination bin used in these tasks.

  • How much workload a warehouse order can contain: this can be done by limiting for example the number of warehouse tasks that can be assigned to one order, or by specifying the maximum weight one order can contain, or the maximum time required for the tasks assigned to the warehouse order.

Warehouse Tasks and Warehouse Orders

The number of warehouse tasks in a warehouse depends on the number of individual movements from one bin to another bin for a product or a handling unit. If there are for example three items in an inbound delivery and they have to be moved to three different destination bins, then this will result in three warehouse tasks. If one of the three items is packed in two separate handling units, this will create four warehouse tasks altogether, even if both handling units need to be moved to the same destination bin.

A warehouse order must contain at least one warehouse task, but there can be as many as needed, based on the settings in the warehouse order creation rule.

Create Warehouse Tasks for an Inbound Delivery

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