Analyzing Manufacturing Organizational Structure and Master Data

Objectives

After completing this lesson, you will be able to:
  • Analyze Production Planning related organizational structure and master data
  • Configure Production Planning master data

Define Company Codes

Following Organizational Structure & Master Data is important in SAP S/4HANA Cloud Public Edition, manufacturing – production planning.

  1. Company Code
  2. Plant
  3. Storage Location
  4. MRP Area
This image depicts Complete Organizational Structure in SAP S/4HANA Cloud Public Edition, manufacturing – production planning

The company code in SAP S/4HANA Cloud Public Edition, manufacturing – production planning plays a crucial role in ensuring that all financial transactions, reporting, and data management are accurate and compliant with regulatory requirements. It serves as a unique identifier for a legal entity within the organization and is essential for managing financial, operational, and regulatory activities in the Manufacturing process. In this section, we will discuss the importance of the company code in SAP S/4HANA Cloud Public Edition, manufacturing – production planning and how it contributes to the overall success and efficiency of the Manufacturing operations.

One of the primary functions of the company code in SAP S/4HANA Cloud Public Edition, manufacturing – production planning is to manage financial accounting and reporting. The company code is used to capture all financial transactions related to Manufacturing operations, such as production costs, material procurement, labor expenses, and sales revenue. By assigning specific financial codes to each Manufacturing entity, it becomes easier to track and monitor the financial performance of each aspect of the Manufacturing process. This helps in identifying cost overruns, profit margins, and areas for potential cost-saving measures, ultimately contributing to better financial management and improved profitability for the organization.

Additionally, the company code is crucial for tax reporting and compliance. Each legal entity within the organization may have different tax identification numbers and reporting requirements. The company code in SAP S/4HANA Cloud Public Edition, manufacturing – production planning ensures that all tax-related transactions are accurately documented and reported in accordance with local and international tax regulations. This is particularly important for multinational Manufacturing companies that operate in multiple countries with different tax laws and regulations. By using a company code, the organization can streamline its tax reporting processes and minimize the risk of non-compliance with tax laws, avoiding potential penalties and legal issues.

This image depicts customizing of Company and Company Code

Furthermore, the company code is essential for regulatory compliance and auditing purposes. Manufacturing companies are subject to various regulatory requirements, including industry-specific regulations and accounting standards. The company code in SAP S/4HANA Cloud Public Edition, manufacturing – production planning enables organizations to consolidate all financial and operational data for each legal entity, making it easier to demonstrate compliance with regulations and standards. This is especially crucial for maintaining transparency and accountability in the Manufacturing process, as well as for providing accurate and reliable information to auditors and regulatory authorities.

Another crucial aspect of the company code in SAP S/4HANA Cloud Public Edition, manufacturing – production planning is its role in controlling and managing business processes. By assigning a unique company code to each legal entity, the organization can establish different sets of business rules, workflows, and approval hierarchies for each entity. This allows for greater control over Manufacturing operations, from procurement and production to sales and distribution. The company code helps in ensuring that Manufacturing processes adhere to organizational policies and procedures, which helps in maintaining consistency and efficiency across different Manufacturing entities.

Moreover, the company code is essential for managing inter-company transactions and consolidating financial data. In a Manufacturing organization with multiple legal entities, it is common to have inter-company transactions, such as transfers of raw materials, finished goods, and services between different entities. The company code in SAP S/4HANA Cloud Public Edition, manufacturing – production planning ensures that these transactions are properly recorded and reconciled, enabling the organization to accurately consolidate its financial data and produce comprehensive financial statements. This is particularly important for providing a clear overview of the organization's overall financial performance and for making informed strategic decisions.

In conclusion, the company code in SAP S/4HANA Cloud Public Edition, manufacturing – production planning is of utmost importance for managing financial accounting, tax reporting, regulatory compliance, business processes, and inter-company transactions. It serves as a unique identifier for each legal entity within the organization and helps in maintaining accurate and compliant financial and operational data. By leveraging the company code in SAP S/4HANA Cloud Public Edition, manufacturing – production planning, organizations can streamline their financial management, ensure regulatory compliance, and drive efficiency and profitability in their Manufacturing operations.

Define Plants

The plant is a specific area or a branch that operates within a company.

The plant is integrated into the organizational structure in the following ways:

  • Each plant is assigned to a single company code, but a company code can have multiple plants.
  • A plant can have multiple storage locations for managing material stocks.
  • A single business area is assigned to a plant and to a division.
  • A plant can be assigned to multiple combinations of sales organization and distribution channel.
  • A plant can have multiple shipping points and a shipping point can be assigned to multiple plants.
  • A plant can be designated as a maintenance planning plant.

A plant is characterized by the following attributes:

  • An address
  • A language
  • A country
  • Its own material master data, which includes views for MRP, Purchasing, Work Scheduling, Production Resources/Tools, Forecasting, Quality Management, Sales and Costing.

The plant plays a critical role in the following areas:

  • Material valuation: If the valuation level is the plant, material stocks are valued at the plant level, allowing for different material prices for each plant.
  • Inventory management: Material stocks are managed within a plant.
  • MRP: Material requirements are planned for each plant, with each having its own MRP data. Analysis for materials planning can be conducted across plants.
  • Production
  • Costing: Valuation prices are defined within each plant.
  • Plant maintenance: A plant performing maintenance planning tasks is designated as a maintenance planning plant and can carry out planning tasks for other plants.
This image depicts how one can reach the customizing to define plant

Define Storage Locations

In SAP S/4HANA Cloud Public Edition, manufacturing – production planning, storage locations refer to physical or logical places within a plant or warehouse where materials are stored. These storage locations can be used to manage inventory and track the movement of materials within the manufacturing process.

The storage location functionality in SAP S/4HANA Cloud Public Edition, manufacturing – production planning allows users to define and manage different storage locations, such as shelves, bins, racks, or storage areas, and assign them to specific materials or products. This helps to optimize inventory management and streamline the movement of materials within the manufacturing facility.

Users can organize and manage storage locations based on different criteria such as proximity to production lines, material handling requirements, or storage constraints. This allows for efficient storage and retrieval of materials, minimizing stock shortages and reducing operational inefficiencies.

Additionally, the storage location functionality in SAP S/4HANA Cloud Public Edition, manufacturing – production planning integrates with other modules providing real-time visibility and control over inventory levels and material movements. This enables manufacturing companies to optimize their production processes and improve overall operational efficiency.

This image depicts how one can reach the customizing to define storage location

Define MRP-Areas

MRP Area in SAP S/4HANA Cloud Public Edition is a crucial concept that plays a significant role in managing and controlling Material Requirements Planning (MRP) functions within the SAP system. In this context, an MRP Area is used to segregate and organize the production and procurement processes within a company. It allows for the efficient planning and tracking of material requirements for production, ensuring that the right materials are available at the right time and in the right quantities.

The MRP Area serves as a container or a virtual location within the SAP system, enabling businesses to define specific areas within their organizational structure where MRP activities are to be carried out. This helps in organizing and streamlining the MRP process, providing greater control and visibility over material requirements at a granular level.

In SAP S/4HANA Cloud Public Edition, MRP Areas can be set up and configured according to the specific requirements of the organization. They can be defined based on various criteria such as plant, storage location, or production line, allowing businesses to tailor the MRP process to suit their individual needs. MRP Areas are not part of organizational structure, however they can use the storage location within a plant to break up requirements and inventory during Material Requirements Planning (MRP).

MRP Areas are of following types.

  • MRP Areas for Plant/Storage Locations
  • MRP Areas for Subcontractors

Details of these customizing will be discussed in later section of this course.

Additionally, MRP Areas can also be used to support different production strategies within the organization, such as make-to-order or make-to-stock, by allowing businesses to plan and manage material requirements based on the specific production needs of each area or line of the business.

In summary, MRP Areas in SAP S/4HANA Cloud Public Edition are an essential tool for effectively managing and controlling material planning and procurement processes within an organization. By defining and configuring MRP Areas, businesses can tailor the MRP process to suit their specific requirements, enabling them to plan, execute, and monitor material requirements at a detailed and localized level. This not only helps in optimizing material planning and procurement activities but also provides greater flexibility and control over the MRP process, ultimately leading to improved operational efficiency and better decision-making in the supply chain management.

Video Tutorial

The following video gives you an overview of essential aspects of the organizational structure and master data for Production Planning.

Configure Production Planning master data

Configuration ActivitySSCUI (Self-Service Configuration User Interface) ID
Define Plant105877
Maintain Storage Location105933
Define MRP Areas (Plant/ Storage Location & Subcontractors)103068 & 103069

Define MRP-Controller

The MRP (Material Requirements Planning) Controller customizing plays a crucial role in production planning in SAP S/4HANA Cloud Public Edition. This feature allows organizations to configure and tailor the MRP Controller to meet their unique production requirements and business processes.

By customizing the MRP Controller, organizations can define specific planning parameters, such as lead times, safety stock levels, and lot sizes, to accurately plan and optimize their production processes. This level of customization ensures that the production planning aligns with the strategic goals and operational efficiency of the organization, ultimately leading to improved production performance and customer satisfaction.

Furthermore, customizing the MRP Controller allows organizations to integrate it with other modules and functionality within the SAP S/4HANA Cloud Public Edition, such as procurement, inventory management, and sales. This integration ensures a holistic and synchronized approach to production planning, enabling organizations to effectively manage their material requirements and production capacities while minimizing costs and maximizing resource utilization.

This image depicts customizing of MRP Controllers

Overall, the MRP Controller customizing in SAP S/4HANA Cloud Public Edition is important for organizations to adapt and optimize their production planning processes, ultimately helping them to achieve operational excellence, reduce lead times, and increase overall productivity.

Check MRP-Types

MRP (Material Requirements Planning) types customizing is a crucial aspect of production planning in SAP S/4HANA Cloud Public Edition. MRP types determine how material requirements are planned and managed within the production process, and customizing these types allows businesses to tailor their production planning to their specific needs and processes.

Customizing MRP types in SAP S/4HANA Cloud Public Edition enables businesses to define how materials are planned and handled, including factors such as lot size, procurement type, and scheduling parameters. By customizing MRP types, businesses can optimize their production planning process to ensure efficient material availability, reduced lead times, and minimized inventory carrying costs.

This image depicts customizing of MRP Types

Additionally, customizing MRP types in SAP S/4HANA Cloud Public Edition allows businesses to align their production planning with their overall business strategy and objectives. Through customizing MRP types, businesses can tailor their production planning to prioritize factors such as cost efficiency, production capacity utilization, and customer service levels.

Ultimately, customizing MRP types in SAP S/4HANA Cloud Public Edition is essential for businesses to optimize their production planning process, improve resource utilization, and enhance customer satisfaction. By tailoring MRP types to their specific requirements, businesses can achieve a more efficient and effective production planning process, leading to improved overall operational performance and competitive advantage in their market.

Check Lot-Sizing Procedure

Lot-sizing is a critical aspect of production planning as it determines the quantity of a product to be produced in a single batch. The lot-sizing procedure is essential in determining the most efficient and cost-effective way to produce goods while minimizing inventory costs and meeting customer demand. With the introduction of SAP S/4HANA Cloud Public Edition, the importance of customizing the lot-sizing procedure is even more significant as it allows for greater flexibility and adaptability to the rapidly changing business environment.

Customizing the lot-sizing procedure in SAP S/4HANA Cloud Public Edition enables companies to tailor their production planning processes to meet specific business needs. This could include taking into account factors such as production capacity, lead times, and customer demand patterns to optimize production runs and reduce inventory holding costs. Furthermore, customizing the lot-sizing procedure can help companies to better align production planning with overarching business goals such as maximizing efficiency, reducing waste, and improving responsiveness to market dynamics.

This image depicts customizing of Lot Sizing Procedure

Additionally, S/4HANA Cloud public edition provides advanced analytics and machine learning capabilities, which can be leveraged to optimize lot-sizing decisions based on real-time data and predictive insights. This enables companies to make more informed and proactive production planning decisions, improving their overall operational efficiency and competitiveness.

In conclusion, customizing the lot-sizing procedure in production planning with a focus on SAP S/4HANA Cloud Public Edition is critical for companies to maximize productivity, minimize costs, and stay competitive in today's fast-paced business environment. By leveraging the capabilities of SAP S/4HANA Cloud Public Edition, companies can achieve greater agility, responsiveness, and profitability in their production planning processes.

Define Special Procurement Types

Special Procurement type customizing in production planning is crucial for businesses using SAP S/4HANA Cloud Public Edition. This feature allows companies to tailor their procurement processes to meet specific production requirements, ensuring efficient and cost-effective resource management.

By customizing special procurement types, businesses can designate specific materials or services as being sourced from alternate locations, vendors, or plants. For example, businesses may need to procure a certain material from a different vendor due to quality issues or for a limited-time promotion. This customization capability allows them to set up the necessary parameters and rules within the system to ensure the smooth flow of procurement processes.

This image depicts customizing of Special Procurement Type

Furthermore, special procurement type customizing in production planning enables businesses to optimize their supply chain and production processes. With the ability to define special procurement types, businesses can streamline their procurement procedures and ensure that the right materials are sourced at the right time and from the right suppliers. This not only helps in reducing lead times but also enables businesses to better manage their inventory and production costs.

In conclusion, special procurement type customizing in production planning is essential for businesses utilizing SAP S/4HANA Cloud Public Edition. It empowers businesses to tailor their procurement processes to meet specific production requirements, optimize their supply chain and production processes, and ultimately improve their overall operational efficiency and cost-effectiveness.

Define MRP-Groups

MRP (Material Requirements Planning) Groups customizing is crucial in production planning, especially when using the SAP S/4HANA Cloud Public Edition. MRP groups are used to bundle materials with similar planning characteristics, allowing for efficient planning and execution of production processes.

Customizing MRP groups in SAP S/4HANA Cloud Public Edition allows businesses to tailor their production planning to their specific needs and requirements. By customizing MRP groups, businesses can optimize their planning processes, reduce lead times, minimize inventory levels, and streamline production schedules. This level of customization ensures that production planning is aligned with the overall business strategy and goals.

In addition, customizing MRP groups allows businesses to categorize materials based on various factors such as demand patterns, procurement lead times, storage conditions, and planning parameters. This enables more accurate and effective planning, ensuring that the right materials are available at the right time and in the right quantities.

This image depicts customizing of MRP Groups

Furthermore, customizing MRP groups in SAP S/4HANA Cloud Public Edition provides businesses with the flexibility to adapt to changing market conditions, customer demands, and production constraints. This agility is essential for remaining competitive and responsive in today's fast-paced and dynamic business environment.

In conclusion, customizing MRP groups in production planning with a focus on SAP S/4HANA Cloud Public Edition is essential for optimizing production processes, enhancing operational efficiency, and achieving overall business success.

Define Planning Calendar

Planning calendar customizing is a crucial aspect of production planning in SAP S/4HANA Cloud Public Edition. This is because it allows businesses to create a tailored and efficient production schedule that aligns with their specific needs and resources. By customizing the planning calendar, businesses can better manage their production processes, optimize their resources, and minimize production downtime.

One of the key benefits of customizing the planning calendar in SAP S/4HANA Cloud Public Edition is the ability to align production schedules with demand forecasts and customer orders. By customizing the calendar, businesses can allocate resources and plan production activities based on real-time demand, thereby ensuring that they are able to meet customer needs in a timely manner.

Furthermore, customizing the planning calendar allows businesses to optimize their production processes by scheduling maintenance activities, adjusting production shifts, and managing equipment availability. This not only helps in improving operational efficiency but also reduces production downtime and maintenance costs.

This image depicts customizing of Planning Calendar

Another important aspect of calendar customizing in SAP S/4HANA Cloud Public Edition is the ability to integrate production schedules with other critical business functions such as procurement, inventory management, and logistics. By aligning production schedules with these functions, businesses can achieve better coordination and synchronization of activities, resulting in improved overall supply chain performance.

In conclusion, customizing the planning calendar in SAP S/4HANA Cloud Public Edition is essential for businesses to optimize production planning, improve resource utilization, and enhance overall operational efficiency. It enables businesses to align production schedules with real-time demand, optimize production processes, and integrate production activities with other critical business functions, ultimately leading to improved customer satisfaction and business performance.

Define Period Profile for Safety Time/Actual Range of Coverage

The Period Profile for Safety Time/Actual Range of Coverage is an essential element in production planning, particularly in the context of SAP S/4HANA Cloud Public Edition. This feature allows for the customization of safety time and actual range of coverage, which are crucial in ensuring smooth and efficient production processes.

The safety time parameter is important as it allows for the inclusion of additional time in the production planning process to account for potential delays or unexpected issues. By customizing the safety time, production planners can better anticipate and mitigate the risks of delays and ensure that production schedules are adhered to.

Similarly, the actual range of coverage parameter is critical as it enables production planners to define the time period for which actual production data is considered during planning. This allows for more accurate and realistic production planning, taking into account actual production capabilities and performance.

This image depicts customizing of Period Profile for Safety Time/Actual Range of Coverage

In SAP S/4HANA Cloud Public Edition, these parameters can be customized to align with specific production requirements and constraints. This customization ensures that production planning is tailored to the unique needs of the organization, leading to improved efficiency, reduced lead times, and enhanced overall productivity.

In conclusion, the Period Profile for Safety Time/Actual Range of Coverage customization in production planning is essential for ensuring smooth and efficient production processes, particularly within the SAP S/4HANA Cloud Public Edition. By customizing these parameters, organizations can optimize their production planning processes, leading to improved operational performance and customer satisfaction.

Video Tutorial

Explore the significance of Master Data in production planning, including MRP controller, MRP types, lot sizing procedure, special procurement types, planning calendar, and period profile.

Configure Production Planning master data

Configuration ActivitySSCUI (Self-Service Configuration User Interface) ID
Define MRP Controllers101114
Check MRP Types101171
Check Lot-Sizing Procedures101112
Define Special Procurement Type101111
Define MRP Groups102373
Define Planning Calendar102629
Define Period Profile for Safety Time/Actual Range of Coverage102421

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