Classifying Material

Objective

After completing this lesson, you will be able to classify a material with different scenarios

Classify a Material

Before we cover the topic of material classification, let's have a look at a generic approach of master data classification.

The functions of classification are as follows:

  • Finding an appropriate object
  • Finding similar objects
  • Establishing that no appropriate object exists

To fulfill these objectives, you need to organize your data efficiently.

Set up Classification

Let's get an overview on classification functions.

Classification Functions — Details

Classification can be used to describe, or group objects, that have some similarities as well as dissimilarities. An object is a classifiable unit, such as material, vendor, or work center.

A characteristic describes the specifications of an object such as length, width, weight, or color. Essentially, the characteristics are user-defined fields that are defined as master data. Each characteristic must have a data type, which can be numeric, characteristic, date or similar.

Companies define the length of the field, a template, and limits or a range of values that can be used. The same characteristics can be used in the classification of different materials.

A class type describes a group of objects that have common or similar specifications. When creating a class, a user must specify a class type. Class types define how the classification is used for various objects.

You can use the following class types in conjunction with the material master:

  • 001- Material class
  • 023- Batch
  • 200- Material (configurable objects)
  • 300- Variant materials (used for variant configuration)

Characteristic Value Assignment

Characteristic values can be defined on different ways, like constants, intervals, or combinations.

A class can contain one or more characteristics. Within the class, companies can further restrict the characteristic values. They can then attach a class to the material master to specify the required custom fields.

A characteristic value represents the specification of a particular attribute, for example, 10 cm, DIN 931, cast iron.

To maintain classes, perform the following steps:

  1. Define characteristics and the allowed characteristic values.
  2. Maintain the class, including assigning characteristics.
  3. Maintain the objects (for example, materials), including assigning them to one or more classes and assigning values to them.
  4. Search for the objects.

You can use characteristic values in the following ways when using classification to determine a material number:

  • Link several entries in one line using the OR operator.
  • Link entries in several lines using the AND operator.
  • Use F4 help to display possible entries for selection criteria.

Search with Classification

To find objects, such as materials, easily, you can use the classification system.

When you search for materials on different places you are always able to search the material via classification.

You need to first set up classification and then use it to find a material number and copy the number to your application.

Classification in Variant Configuration

In some industries, customers request a product with multiple options to meet their specific needs. However, if the number of options is large, companies may have more master data than would be feasible to manage, because no two products are likely to be identical.

A forklift may have different drive options, forklift capacities, colors, or extras.

A forklift, for example, may have different drive options, forklift capacities, colors, or extras. A forklift, therefore, has a large number of variants. Similarly, your company may be manufacturing or selling several variants of certain products. To reduce your workload and storage costs and to help you maintain all possible end-product variants, you can use the SAP S/4HANA solution for variant configuration.

Build Master Data for a Configurable Material

To build master data for a configurable material, perform the following steps:

  1. Use the SAP classification system to describe the product characteristics.
  2. Allocate the product characteristics to a class that is used for variant configuration.
  3. Maintain object dependencies for characteristics and characteristic values so that only allowed values can be chosen.

    (Object dependencies are rules that define which components are compatible with others).

  4. Maintain the necessary settings for the configurable material in the material master.
  5. Create a configuration profile by specifying the configuration parameters and allocating the material to the class with the characteristics that describe it.

    (The components and operations for a material are specified in super bills of material (BOM) and a super task list).

  6. Maintain object dependencies for the BOM components and task list operations that can only be selected for particular variants.
  7. Simulate the configuration before using variant configuration in production. This allows you to check whether all the data has been correctly maintained.

Products with variants often have dependencies between the individual characteristics in which all combinations of characteristics are not allowed.

Configurable product is a term that is used to denote a product that can be manufactured in several variants. It consists of all possible characteristics of the product and is, therefore, not representative of any single product.

If a product has many different variants, the super BOM contains the parts that may be required to manufacture the configurable material. The parts that are actually required can be determined from the object dependencies.

Similarly, the super routing contains all the operations required to manufacture the configurable material. The operations and production tools and resources that are actually needed for manufacturing can be determined from the object dependencies.

A special product structure is dynamically generated for a configurable material during sales order processing.

Classify a Material

Watch the following video and understand how possible material classification could look like.

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