In some industries, customers request a product with multiple options to meet their specific needs. However, if the number of options is large, companies may have more master data than would be feasible to manage, because no two products are likely to be identical.
A forklift, for example, may have different drive options, forklift capacities, colors, or extras. A forklift, therefore, has a large number of variants. Similarly, your company may be manufacturing or selling several variants of certain products. To reduce your workload and storage costs and to help you maintain all possible end-product variants, you can use the SAP S/4HANA solution for variant configuration.
Build Master Data for a Configurable Material
To build master data for a configurable material, perform the following steps:
- Use the SAP classification system to describe the product characteristics.
- Allocate the product characteristics to a class that is used for variant configuration.
- Maintain object dependencies for characteristics and characteristic values so that only allowed values can be chosen.
(Object dependencies are rules that define which components are compatible with others).
- Maintain the necessary settings for the configurable material in the material master.
- Create a configuration profile by specifying the configuration parameters and allocating the material to the class with the characteristics that describe it.
(The components and operations for a material are specified in super bills of material (BOM) and a super task list).
- Maintain object dependencies for the BOM components and task list operations that can only be selected for particular variants.
- Simulate the configuration before using variant configuration in production. This allows you to check whether all the data has been correctly maintained.
Products with variants often have dependencies between the individual characteristics in which all combinations of characteristics are not allowed.
Configurable product is a term that is used to denote a product that can be manufactured in several variants. It consists of all possible characteristics of the product and is, therefore, not representative of any single product.
If a product has many different variants, the super BOM contains the parts that may be required to manufacture the configurable material. The parts that are actually required can be determined from the object dependencies.
Similarly, the super routing contains all the operations required to manufacture the configurable material. The operations and production tools and resources that are actually needed for manufacturing can be determined from the object dependencies.
A special product structure is dynamically generated for a configurable material during sales order processing.