Evaluating with the Work Center Load Report

Objective

After completing this lesson, you will be able to use the work center load report for capacity evaluations

Evaluating with the Work Center Load Report

As a capacity planner, you must regularly get an overview of the capacity load of the work centers in your area of responsibility. You must identify overload situations at an early stage and be able to take appropriate measures. For these tasks, you use the evaluation reports of SAP S/4HANA Capacity Planning, especially the work center load report.

The work center load report allows you to analyze the current capacity situation very flexibly. Many settings for displaying the data can be adjusted interactively to meet your requirements.

Capacity Evaluation Reports: Profiles

The figure shows the four profiles of an overall profile for Capacity Evaluation reports. The profiles are the selection profile, the options profile, the list profile, and the graphic profile.

For the capacity evaluation reports, the selection and display of the data to be evaluated are controlled by the profiles shown in the figure. They are grouped together in an overall profile.

Access to the Capacity Evaluation Reports

The figure shows a table where the available Capacity Evaluation reports are listed. These are the load report, the orders report, the pool report, the backlog report, the overload report, and the variable report. For each report, the transaction code, the default overall profile, the SET/GET parameter and the application context are given. The transaction code is CM01 for the load report, CM02 for the orders report, CM03 for the pool report, CM04 for the backlog report, CM05 for the overload report, and CM07 for the variable report. The default overall profile is SAPX911 for the load report, SAPX912 for the orders report, SAPX913 for the pool report, SAPX914 for the backlog report, SAPX915 for the overload report, and there is no default overall profile for the variable report, because it is set manually when running the report. The SET/GET parameter is CY1 for the load report, CY2 for the orders report, CY3 for the pool report, CY4 for the backlog report, CY5 for the overload report, and CY7 for the variable report. The application context is to evaluate capacity loads for the load report, to enter a detailed capacity list for the orders report, to display released production orders for the pool report, to display operations in the backlog for the backlog report, to display overloaded periods for the overload report, and to assign overall profiles on entry for the variable report.

Various evaluation reports can be called up using the transactions listed in the figure or using the corresponding tiles in the SAP Fiori launchpad. The figure also shows the overall profiles and SET/GET parameters assigned to the transactions.

If you want to flexibly assign your own suitable overall profile when accessing the evaluation, choose transaction CM07 Variable View.

If you want to assign user-specific overall profiles to the above transactions, assign these profiles to the corresponding user master records using the SET/GET parameters listed.

Capacity Evaluation Reports: Overview

The figure describes the consecutive steps of running Capacity Evaluation reports: Details are explained in the following text.

When you call up an evaluation report, an initial selection screen appears. Here, you can enter the selection conditions for selecting the capacity requirements to be evaluated.

You can combine the selection conditions of the initial selection screen with the selection conditions of one of four other selection screens for work center selection, capacity category selection, order selection, and combination selection.

The selected capacity requirements can be evaluated in three different views: in a Standard overview, in a Detailed capacity list, or in a user-specific Variable overview.

Work Center Load Report: Standard Overview (I)

The figure describes the principle of the Work Center Load Report. In the standard overview of the work center load report, capacity requirements and available capacities are compared.

In the standard overview of the work center load report, capacity requirements and available capacities are compared.

Work Center Load Report: Standard Overview (II)

Display the result of the Work Center Load Report. The capacity requirements, available capacities, loads and free capacities of the selected work center capacities are displayed in a period split.

The capacity requirements, available capacities, loads and free capacities of the selected work center capacities are displayed in a period split.

Settings of an Evaluation Report

Display the settings of an evaluation report. You can set the accumulation over periods, the evaluation interval, the evaluation period, the accumulation over work center hierarchies, the capacity version, and the distribution of capacity requirements.

The settings for displaying the data can be changed interactively during the evaluation and individually adapted to your current requirements.

Changing the Evaluation Interval

The figure outlines an example of changing the Evaluation Interval from 5 weeks to 12 weeks.

The evaluation period can be changed interactively during the evaluation.

Adjust the Evaluation Interval from 9 weeks to 13 weeks.

The figure, Changing the Evaluation Interval (II), shows an example of the adjustment of the evaluation period.

Changing the Period Split

The figure outlines an example of changing the Period Split from weeks to days.

Also, the period split can be adjusted interactively.

Adjust the Period Split from weeks to days.

In the example above, the display of the evaluation report is changed from a weekly to a daily period split.

Cumulate Capacity Requirements and Available Capacities

The figure describes the principle of cumulating Capacity Requirements and Available Capacities. In the cumulated display, the capacity requirements and available capacities are cumulated over the evaluation period. This allows you to estimate the minimum period required for capacity leveling.

In the cumulated display, the capacity requirements and available capacities are cumulated over the evaluation period. This allows you to estimate the minimum period required for capacity leveling.

Cumulate Capacity Requirements and Available Capacities.

The figure, Cumulate Capacity Requirements and Available Capacities (II), shows an example of the cumulation of capacity requirements and available capacities.

Work Center: Versions of the Available Capacity

Display the intervals of available capacity for a work center capacity. In the example, a version 3 Maximum Available Capacity is maintained for capacity category 001 of work center T-BC300. For a certain time interval, this version defines an increased available capacity compared to the standard available capacity.

You can maintain several versions of available capacity for a work center capacity. In the example, Work Center: Versions of the Available Capacity, a version 3 Maximum available capacity is maintained for capacity category 001 of work center T-BC300. For a certain time interval, this version defines an increased available capacity compared to the standard available capacity.

Changing the Version of Available Capacity (I)

The figure describes the effect of changing the version of available capacity. In the example, the available capacity is increased when changing the version.

During the capacity evaluation, you can change the version of available capacity and check its effect on the capacity load.

Changing the Version of Available Capacity (II)

Change the capacity version from 1 Normal Available Capacity to 3 Maximum Available Capacity. In the example, changing the version would almost eliminate the capacity bottleneck.

The example, Changing the Version of Available Capacity (II), shows that changing the version of available capacity from normal to maximum available capacity would almost eliminate the capacity bottleneck.

Work Center Hierarchy

Display the Work Center Hierarchy H-BC300 with the work centers T-BC300, T-BC300B, and T-BC300C assigned to the hierarchy.

If certain tasks can be performed on several alternative work centers, you can create a work center hierarchy for these work centers. In capacity evaluation, the capacity requirements and available capacities of the alternative work centers can be cumulated to the hierarchy work center.

In the example, Work Center Hierarchy, work centers T-BC300, T-BC300B, and T-BC300C are alternative work centers in the paint shop. They are represented by the hierarchy work center H-BC300.

Capacity Evaluation with Work Center Hierarchy

Cumulate the capacity requirements and available capacities of work center T-BC300 to Hierarchy H-BC300. See more detailed information on this example in the following text.

The figure, Capacity Evaluation with Work Center Hierarchy, describes the following scenario:

There is an overload on work center T-BC300. If the requirements and available capacities of the alternative work centers T-BC300, T-BC300B and T-BC300C are cumulated to the hierarchy work center H-BC300, there is no overload situation. This means that rescheduling capacity requirements to the alternative work centers could eliminate the capacity bottleneck.

Detailed Capacity List

Switch from the Standard Overview to the Detailed Capacity List.

For selected periods, you can navigate from the standard overview to the detailed capacity list. In the detailed capacity list, the pegged requirements, that is, the operations of the individual orders, are displayed.

Detailed Capacity List: Environment

The figure describes the options to navigate from the Detailed Capacity List to other objects, overviews and functions in the environment. You can display or maintain orders, work centers, and capacities, you can display materials, pegged requirements, and the stock and requirements list, you can book goods receipts and confirmations, and you can navigate to the planning table.

The figure, Detailed Capacity List Environment, shows which objects, overviews and functions you can navigate to, from the detailed capacity list. If you change capacities, operations or orders, or if you post goods receipts or confirmations, the changes are immediately taken into account in the evaluation.

Distribution of Capacity Requirements: Distribution Key

The figure describes the settings for the definition of a capacity distribution key. The distribution key is the combination of a distribution strategy and a distribution function. The distribution strategy defines, whether the distribution is at the earliest or latest date, whether the distribution is continuous or discrete, and what calendar is the basis of the distribution. The distribution function defines how the requirements are distributed over the duration.

The duration of an operation can extend over several periods. A distribution key determines how the total capacity requirement of the operation is distributed over the periods. The distribution key is the combination of a distribution strategy and a distribution function.

Distribution keys are used in the capacity evaluation reports and in the tabular planning table.

Distribution of Capacity Requirements: Example 1

The figure describes the capacity distribution of an operation in a simple example. The capacity requirements are distributed continuously over the operation duration according to the operating time of the work center. This type of distribution is normally used. In the example, the capacity requirement of 100 hours is distributed by 10 hours per day over the operation duration over 100 hours.

The figure, Distribution of Capacity Requirements Example 1, describes the capacity distribution of an operation in a simple example. The capacity requirements are distributed continuously over the operation duration according to the operating time of the work center. This type of distribution is normally used.

Distribution of Capacity Requirements: Example 2

In this example, the capacity requirements are also distributed continuously over the operation duration. In contrast to the previous example, however, this work center has two individual capacities to which the operation was split. The duration of the operation is only half that of the previous example.

Distribution of Capacity Requirements: Example 3

This figure describes a special case where the capacity requirements are not evenly distributed over the operation duration. The example shows a discrete distribution in 5 equal portions. Over the operation duration of 100 hours, the capacity requirement of 100 hours is distributed by 0 hours per day to the first, third, fifth, seventh and ninth day, and by 20 hours per day to the second, fourth, sixth, eighth and tenth day.

In special cases, the capacity requirements are not evenly distributed over the operation duration. Example 3 shows a discrete distribution in 5 equal portions.

Distribution of Capacity Requirements: Example 4

This figure describes a special case in which the total capacity requirement occurs at the beginning of the operation. The capacity requirement of 100 hours is assigned to the first day of the operation, whereas the operation has a duration of 100 hours over 10 days.

The last example shows a situation in which the total capacity requirement occurs at the beginning of the operation.

Video Tutorial

Selecting Capacities in the Work Center Load Report

Watch the following video to learn how to select Capacities in the Work Center Load Report.

Evaluating the Capacity Situation of Work Centers

Watch the following video to learn how to evaluate the Capacity Situation of Work Centers.

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