Planning Product Lifecycles

Objective

After completing this lesson, you will be able to plan product lifecycles.

Lifecycle Planning

From time to time, a company has to introduce new products in the current product portfolio. This can be caused by legal reasons, by the need of new packaging, or the new product can establish a new product category for the company.

Demand planning aims to create a high-quality automated forecast for future demand of a product. This is done by sophisticated statistical algorithms that calculate a future time series with the knowledge of past values. For new products, such past values, which equal the number of sold items of the product in the past, do not exist. This problem can be solved by manual creation of forecast data or by copying historical data of reference products to the new product.

The best way to deal with a new product is nevertheless to define reference products for the new product that are taken into account dynamically in the forecast engine at the time of the forecast run.

The main business goal of lifecycle planning for demand planning processes is improving forecast accuracy for new products.

Example: A marketing campaign is started. Customers want to buy the new product, but it is already out of stock in the supermarkets because of wrong planning.

  • Like modeling: Leverage the sales history of an existing reference product to forecast a new product.

  • Phase-in: Leverage different phase-in curves to introduce the product. Usually, sales slowly pick up or show an exponential trend and then flatten after some time. We have already made good progress in the last releases where we added the Like Modeling piece as well as the support for Phase-in. In SAP Integrated Business Planning (SAP IBP), we already have some predefined Phase-in curves as well as user-defined curves.

  • Phase-out: The other way around – the product is slowly taken off the market using excess inventory. Maybe it is also replaced by another product.

The figure shows an overview of the product lifecycle process, which is one of the key topics in the demand planning area.

Product references are defined for new products via the Manage Product Lifecycle SAP Fiori app.

Product references weighted factors and daily offsets can be defined. Several references can be defined for one new product.

Within the Manage Forecast Models SAP Fiori app, the flag Consider products lifecycle information needs to be set for the individual forecast model if the system should consider the product references defined in theManage Product Lifecycle app. The forecast model can be set up for statistical forecast algorithms, as well as demand sensing.

The forecasting engine is on-the-fly replacing the historic data for the new product with the historic data of the products' references. If you want to use the history of the new product as quickly as possible, you may assign the new product itself as a reference product with a weighing factor of 100%.

he figure shows an overview of the lifecycle planning process.

In order to define reference products for a new product in SAP IBP for demand, your planning area must fulfill some prerequisites. These prerequisites are checked when the user enters the Manage Product Lifecycle SAP Fiori application.

  • Business meaning: Define which attribute of the planning area represents the Product ID.

  • To define assignments of reference products and to run forecasting for new products, the respective planning objects need to be created for these products first.

New Product Introduction - Master Data Creation

The Demand Planner wants to start forecasting for a new product that has never been sold before and therefore has no historical data. A similar product with history can be used to provide the historical data for forecasting.

Since this product has not yet been created in the source system and it is critical to start forecasting immediately, we need to create the required master data directly in SAP IBP. Use the functionality of Master Data Workbook to create the master data and associated attributes.

Steps

  1. Create a New Product ID master data.

    1. In the add-in for Microsoft Excel, navigate to the Master Data section.

    2. Choose Master Data WorkbookCreate.

    3. Select Productfrom the Master Data Type drop down then choose OK.

    4. Select the row for one of your ## Products and copy the information, including all non-key attributes.

    5. Paste this in the first blank row.

    6. Change the Product ID to NEW­_## and ensure that all other non-required fields are also copied.

    7. Choose Save Changes. A pop up will display indicating changes have been processed. Choose OK to close the pop up.

  2. Create a Location product master data for New Product ID.

    1. In the add-in for Microsoft Excel, navigate to Master Data section.

    2. Choose Master Data WorkbookEdit.

    3. Choose Add at the bottom-left corner to open a new tab.

    4. Select the Location Product in Master data type and choose OK.

    5. On the Location Product tab, select the rows for one of your ## Products and all three locations and copy the entries. Make sure to copy all attribute values.

    6. Paste this in the first three blank rows.

    7. Change the Product ID to NEW_#­# and ensure that all other non-required fields are also copied.

    8. Choose Save Changes. A pop-up will display indicating changes have been processed. Choose OK to close the pop up.

  3. Create a UOM conversion factor for your new Product ID.

    1. In the add-in for Microsoft Excel, navigate to Master Data section.

    2. Choose Master Data WorkbookEdit.

    3. Choose Add at the bottom-left corner to open a new tab.

    4. Select UOM Conversion Factor in Master Data and choose OK.

    5. On the UOM Conversion Factor tab, select the rows for one of your ## Products for all three UOM conversion factor entries and copy the entries. Make sure that the UOM conversion factors are maintained.

    6. Paste this in the first three blank rows.

    7. Change the Product ID to NEW_#­# and ensure that all other non-required fields are also copied.

    8. Choose Save Changes. A pop up will display indicating changes have been processed. Choose OK to close the pop up.

    9. Close this workbook, but do not save a local copy.