Normal Versus Gamma Distribution

Objective

After completing this lesson, you will be able to understand the difference between normal and gamma distributions.

Fundamental Drivers of Safety Stock Requirements

Safety stock (SS) is based on:

  • Forecast error
  • Service level target

The forecast error is modeled by using a gamma distribution:

  • Gamma can be asymmetric or symmetric.
  • If symmetric, a normal distribution can be used.

Service level target can be expressed using:

  • Non-stockout probability
  • Fill rate

Gamma Distribution for Forecast Error

Using the gamma distribution, the forecast error is modeled. If the gamma function is symmetric, a normal distribution can be used.

The figure describes the Gamma Distribution for Forecast Error.

Gamma Distribution is More Robust Than Normal

When comparing a Gamma distribution and a normal distribution, the Gamma distribution is more robust than the normal distribution.

The figure describes that a Gamma Distribution is More Robust than a Normal Distribution.

Computing Safety Stock with Gamma Distribution

The following figure shows an example of computing safety stock with a gamma distribution. Observe the following:

  • Planning for one product, or one location, or one period, with instantaneous lead time.

  • Forecast: 100 ± 25, forecast error distribution: gamma.

  • Service Level Target: 95% non-stockout probability.

  • Calculating the right safety stock requires the numerical integration of the gamma cumulative distribution function.

  • Target Inventory Position = 145 units, Safety Stock = 45 units

The figure describes the Gamma Distribution.

The filled area represents 95% of total. On the stock axis, you can distinguish cycle stock and safety stock.

Note

The mean is not necessarily at the peak of the curve.