Material Procurement Process for Managing Product Variants
Objectives
After completing this lesson, you will be able to:
Discuss the Material Procurement Variant Management process
Configure product variants using Material Procurement
Material Procurement Variant Configuration Process
When and Why to procure Materials
In this process, a sales order is created for a configurable material. A MRP run takes place which creates a purchase requisition for a material. This purchase requisition is converted into a purchase order.
The following video shows the roles individual users play in the material procurement process.
Applicable Process Steps
As you just saw, the process steps for a procurement process include:
Internal Sales Representative: Creates a sales order for a configurable material.
Production planner: Performs an MRP run. A purchase requisition is created
Purchaser: Creates a purchase order out of requisition
Warehouse clerk: Posts goods receipt
Payable accountant: Creates supplier invoice
Benefits
The benefits of a procurement process for Variant Configuration are:
Improve your company's manufacturing and procurement performance
Enable highly individualized products in manufacturing and Procurement.
Use object dependencies for allowed combinations
Note
This process flow is covered in scope Item: 2XU- Procurement of Materials with Variant Configuration
How to Configure Product Variants Using Material Procurement
Introduction: Procuring materials with Variant Configuration
In this scenario, the process starts with the creation of a sales order. A configuration is performed.
A MRP run takes place for this sales order.
For a configurable component a purchase requisition is created. This requisition is now converted to a purchase order.
To run this scenario, some predefinitions have to be executed.
Task 1: Create a reference characteristic
Configuration modeler Thomas creates a reference characteristic to control price information.
Task 2: Manage classes
After creation of the characteristic Thomas, our product configuration modeler, adds it to an existing class.
Task 3: Define object dependencies
Thomas opens product modeling environment and defines new dependencies for two different seat types.
Task 4: Create a purchasing info record
Tom, our purchaser, creates a purchasing info record. This record contain information, for which price a forkseat is bought at supplier side.
Task 5: Define characteristics for procurement
Inside purchase order it is possible to display a characteristic, relevant for the purchased component. Tom creates such a characteristic.
Task 6: Create a Sales Order
Now the real process starts.
Kate, our internal sales representative creates a sales order for a forklift. Some components, like the forkseat are procured externally.
Task 7: Perform a MRP Run
Nikhil our production planner, starts a MRP run, due to empty stock for the forklift seat.
Task 8: Manage Materials
Tom wants to find out the purchase requisition number for the forklift seat.
Task 9: Create a Purchase Order
Tom creates a purchase order depending on the purchase requisition.
Task 10: Post Goods receipt
Warehouse clerk Jim posts the goods movement, as the forklift seat arrives at warehouse.
Task 11: Create an Invoice
Laura, our payable accountant, creates a supplier invoice for the purchase order.
Now you should have an impression of "How to maintain an material procurement process with Variant Configuration".