Material Procurement Process for Managing Product Variants

Objectives

After completing this lesson, you will be able to:

  • Discuss the Material Procurement Variant Management process
  • Configure product variants using Material Procurement

Material Procurement Variant Configuration Process

When and Why to procure Materials

In this process, a sales order is created for a configurable material. A MRP run takes place which creates a purchase requisition for a material. This purchase requisition is converted into a purchase order.

The following video shows the roles individual users play in the material procurement process.

Applicable Process Steps

As you just saw, the process steps for a procurement process include:

  • Internal Sales Representative: Creates a sales order for a configurable material.
  • Production planner: Performs an MRP run. A purchase requisition is created
  • Purchaser: Creates a purchase order out of requisition
  • Warehouse clerk: Posts goods receipt
  • Payable accountant: Creates supplier invoice

Benefits

The benefits of a procurement process for Variant Configuration are:

  • Improve your company's manufacturing and procurement performance
  • Enable highly individualized products in manufacturing and Procurement.
  • Use object dependencies for allowed combinations
Note

This process flow is covered in scope Item: 2XU- Procurement of Materials with Variant Configuration

How to Configure Product Variants Using Material Procurement

Introduction: Procuring materials with Variant Configuration

In this scenario, the process starts with the creation of a sales order. A configuration is performed.

A MRP run takes place for this sales order.

For a configurable component a purchase requisition is created. This requisition is now converted to a purchase order.

To run this scenario, some predefinitions have to be executed.

Task 1: Create a reference characteristic

Configuration modeler Thomas creates a reference characteristic to control price information.

Task 2: Manage classes

After creation of the characteristic Thomas, our product configuration modeler, adds it to an existing class.

Task 3: Define object dependencies

Thomas opens product modeling environment and defines new dependencies for two different seat types.

Task 4: Create a purchasing info record

Tom, our purchaser, creates a purchasing info record. This record contain information, for which price a forkseat is bought at supplier side.

Task 5: Define characteristics for procurement

Inside purchase order it is possible to display a characteristic, relevant for the purchased component. Tom creates such a characteristic.

Task 6: Create a Sales Order

Now the real process starts.

Kate, our internal sales representative creates a sales order for a forklift. Some components, like the forkseat are procured externally.

Task 7: Perform a MRP Run

Nikhil our production planner, starts a MRP run, due to empty stock for the forklift seat.

Task 8: Manage Materials

Tom wants to find out the purchase requisition number for the forklift seat.

Task 9: Create a Purchase Order

Tom creates a purchase order depending on the purchase requisition.

Task 10: Post Goods receipt

Warehouse clerk Jim posts the goods movement, as the forklift seat arrives at warehouse.

Task 11: Create an Invoice

Laura, our payable accountant, creates a supplier invoice for the purchase order.

Now you should have an impression of "How to maintain an material procurement process with Variant Configuration".

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