Creating D&S Plant Maintenance Master Data

Objectives

After completing this lesson, you will be able to:
  • Describe the different maintenance master data in general
  • Describe the D&S specific equipment enhancements (Master Equipment, Critical Equipment and Site Equipment)

The Different Maintenance Master Data in General

Functional Location

The introduction and explanation of the technical objects in Defense Maintenance are illustrated below by an example of a frigate. Of course, any other weapon system or building could be illustrated here.

The image depicts a hierarchical model of equipment management, with Functional Location at the top, followed by Equipment, Material, Master Equipment, Critical Equipment, and Site Equipment. It also includes various illustrations representing different elements of the model, such as equipment, materials, vehicles, and people.

Scenario

You are involved in implementing the SAP Defense and Security (D&S) industry solution. You need to learn about the different types of technical objects used in D&S-specific plant maintenance.

The image provides examples of functional location structures, showing a hierarchical breakdown of equipment and components. It includes a ship diagram with the top-level functional location D12345 and several sub-levels such as D12345-A for Armament, D12345-B for Propulsion Plant, and further breakdown of Turbines into D12345-B11 for Gas turbine 1 and D12345-B12 for Gas turbine 2. The second example shows a Frigate 12345 with high-level functional locations like Armament and Propulsion Plant.

The business object functional location is a technical unit, that structures the maintenance objects of a company/army according to functional, process-related or spatial criteria.

Tip: Do not structure your Functional Locations by organizational criteria. This is recommended because, in the Defense industry, organizational structures are likely to frequently change.

A functional location represents the place at which a maintenance task is to be performed. The hierarchy levels of a functional location structure are determined by the so-called structure indicator. A functional location represents the system area at which an object can be installed. Objects that can be installed at functional locations are called equipment in the SAP System. The aim of creating a functional location is to structure a technical system or building into units that are relevant for Plant Maintenance.

Practice

A&D and Defense customers take the tail number of a complex weapon system, such as a helicopter or a frigate, as the primary functional location.

Equipment

The introduction and explanation of the technical objects in Defense Maintenance are illustrated below by an example of a frigate. Of course, any other weapon system or building could be illustrated here.

The image depicts a hierarchical model of equipment management, with Functional Location at the top, followed by Equipment, Material, Master Equipment, Critical Equipment, and Site Equipment. It includes various illustrations representing different elements of the model, such as equipment, materials, vehicles, and people engaged in activities related to equipment management.

The business object equipment is an individual, physical object that is to be maintained independently. It can be installed in a technical system or a part of a technical system.

The image provides examples of equipment hierarchies, showing a ship diagram with the top-level functional location D12345 and its sub-components, such as D12345-A for Armament, D12345-B for Propulsion Plant, and further breakdown into specific equipment like Gas turbine 1 and Gas turbine 2. The second example shows a Frigate 12345 with high-level functional locations like Armament and Propulsion Plant. The image also includes equipment numbers like 10000001 and 10000002 for specific gas turbine models.

You can manage all types of devices as equipment (for example, production utilities, transportation utilities, test equipment, production resources/tools, buildings, PCs).

You must create an equipment master record for a technical object in the following cases:

You need to manage individual data for the object. Breakdown, or prepared or preventive maintenance tasks are required for an object and must be recorded. Technical data for this object must be collected and evaluated over long periods of time. The costs of maintenance tasks for this object are to be monitored. You need to record the usage time of this object at functional locations.

Examples for equipments:

  • Means of Production
  • Means of Transportation
  • Test equipment
  • Production resources/tools
  • Customer devices
  • Buildings/Properties
  • Vehicles

Material

The introduction and explanation of the technical objects in Defense Maintenance are illustrated below by an example of a frigate. Of course, any other weapon system or building could be illustrated here.

The image depicts a hierarchical equipment management model, with Functional Location at the top, followed by Equipment, Material, Master Equipment, Critical Equipment, and Site Equipment. It includes various illustrations representing different elements of the model, such as equipment, materials, vehicles, and people engaged in activities related to equipment management.

A material is a tangible product that can be bought, produced and sold. When items are serialized, the assignment of material-serial number combination to an equipment is unique.

The image provides examples of material hierarchies, showing a ship diagram with the top-level functional location D12345 and its sub-components, such as D12345-A for Armament, D12345-B for Propulsion Plant, and further breakdown into specific equipment like Gas turbine 1 and Gas turbine 2. The second example shows a Frigate 12345 with high-level functional locations like Armament and Propulsion Plant. The image also includes equipment numbers like 10000001 and material designations like 4711 for specific gas turbine models.

This uniqueness is important because the material/serial combination is the link to other SAP modules such as material management (SAP MM). In the SAP system, a material is usually defined as a number in a customer-specific number range, however it is customary for Defense customers to manage materials through external numeric codes sourced from either NATO (NSN) or Manufacturer's Product Numbers (MPN).

The material number uniquely identifies a material in the SAP system.

Example

In the example structure of the frigate, the material 4711 describes gas turbines with the same form, fit and function while the Equipment number 10000001 refers to a specific serialized item.

Technical Objects in SAP System

The screen-shot shows how these Maintenance Master data are related to each other and how they are mapped in the SAP system. Lets focus on Maintenance Master Data, because it´s very important to understand how these operate within the system.

The image shows a hierarchical equipment management system with three main sections: Functional Location, Equipment, and Material. The Functional Location section displays a structure list with various levels, including DD0101, DD0101-HA1-4, DD0101-HA1-40, and DD0101-HA1-40-0001. The Equipment section shows details for Gas Turbine, General, and specific Gas Turbine models like THI-GE LM2500-1 and LM2500. The Material section includes material designations like 10003843 and 00000000000000345.

The Functional Location is used for the structural setup of an asset. As seen in the example here of the propulsion plant. Other than the functional location, the Equipment is an individual, physical object. In this case the first gas turbine of the ship. The Material describes this Equipment with important Material Management Data, including valuation, planning and other relevant information.

Note

In this case, you can see that the ship has two gas turbines. Both turbines have the same material number. You can therefore see directly that the exact same turbines are installed. Of course, different turbines could also be installed here. But then the material numbers would also be different.

Defense Maintenance Introduction

Note

In this simulation, you are in Practice Mode. The Practice Mode is covering the same steps, but the participants has to execute all the steps (or just force the next steps in the top menu of the simulation).

Learn how to:

  • Understand how to create a critical equipment
  • Understand how to set the technical status
  • Understand how does the technical status aggregation work
  • Understand which information you can see in the status board

Result

D&S Plant Maintenance Master Data

The figure shows the standard technical objects, which are also used in other SAP modules, and the Defense specific enhancements of the equipment. In the following parts of the training, the technical objects shown will be explained further. For better understanding, the technical objects are always shown in the different colors in the training documents.

The image compares two equipment management models: SAP Standard objects and SAP Defense & Security. The SAP Standard objects model shows a hierarchical structure with Functional Locations, Equipments, and Materials. The SAP Defense & Security model shows a different hierarchy with Master Equipment, Site Equipment, Critical Equipment, and Operational Equipment, with enhancements connecting the two models.

In the SAP industry solution D&S, equipment enhancements are used to support specific military requirements. D&S Specific equipment enhancements are grouped under the concept of Operational Equipment, which can be of the type Master, Site and Critical, depending on the use case.

Note

It is important to remind that equipments which are not "operational equipments" (from SAP standard) still exist in D&S and are still widely used.

Master Equipment

The introduction and explanation of the technical objects in Defense Maintenance are illustrated below by an example of a frigate. Of course, any other weapon system or building could be illustrated here.

The image presents a hierarchical equipment management framework, with Functional Location, Equipment, and Material forming the foundational layers. This is further divided into Master Equipment, Critical Equipment, and Site Equipment, showcasing a layered and interconnected system. The illustration depicts various equipment, vehicles, and personnel involved in the different stages of this equipment management process.

The master equipment is an enhancement of the Equipment object type to include additional properties needed to meet the requirements of armed forces, police, and aid organizations.

The image depicts a hierarchical equipment management framework, with a ship (D12345) at the top, and its various components such as Frigate 12345 (MEQ), Armament, and Propulsion Plant. The image also shows different functional elements associated with the equipment, including Force Element, Stock, Accounting, Configuration Control, Weapon System/Model ID, Technical Status, and Statusboard.

The master equipment is an enhancement of the Equipment object type to include additional properties needed to meet the requirements of armed forces, police, and aid organizations.

A master equipment represents the weapon system or platform and it is always installed at the top level of the structure (and never below that). The cutout from the frigate hierarchy shows the horizontal integration of the master equipment with other areas like the Force Element, Stock and the possibility to use the technical Status.

The image depicts a hierarchical equipment management framework for a ship, with the top-level vessel (D12345) and its various components, such as Frigate 12345 (MEQ), Propulsion Plant, Turbines, and Assembly. It includes designations for Critical Equipment (CEQ) and Site Equipment (SEQ).

The site equipment can be used as a single object and can be installed everywhere in the structure. It provides limited capabilities of the master equipment. Examples of site equipment include complex weapons and mobile test benches.

A critical equipment is an extended equipment that is defined as "critical" without having to provide the properties of a master equipment. Critical equipment is used to represent very important systems or components, such as ship engines, and shows their operational status and technical status. The technical status of some of the critical equipments should impact the technical status of their superior in the structure, such as the ship itself.

A main difference between these two types of equipment is that the breakdown of a critical equipment could have a directly impact on the operational readiness.

Site Equipment

The site equipment can be used as a single object and can be installed everywhere in the structure. It provides limited capabilities of the master equipment.

The image shows an area called Springfield Airbase with two hardened aircraft shelters labeled 12 and 13. A Mobile Test Bench, which is considered site equipment, is located within the area of the airbase.

An example for a site equipment could be a mobile test bench which is (in this case) not installed at a technical structure. The Mobile test bench is a single object belonging to the airbase and is usable in several operational sites (Hardened aircraft shelters 12 and 13). Unlike the critical equipment, the site equipment does not have an aggregatable technical status. However, it has an operational status, which always indicates whether this site equipment can be used or not. In addition, the site equipment has the property that it can be tracked at any point in time.

The image depicts a hierarchical framework for equipment management, with Functional Location, Equipment, and Material as the top-level categories. These lead to further classifications of Master Equipment, Critical Equipment, and Site Equipment. The bottom portion of the image shows various illustrations representing the different levels of equipment and their usage in a field or operational setting.

The introduction and explanation of the technical objects in Defense Maintenance are illustrated below by an example of a frigate. Of course, any other weapon system or building could be illustrated here.

The image shows a hierarchical breakdown of a ship's equipment, with the top-level vessel identified as D12345. This is further divided into components such as Frigate 12345, Armament, Propulsion Plant, Turbines, Gas turbine 1, and Gas turbine XY 155 (CEQ), which is designated as Critical Equipment. The image also includes a visual indicator for the Technical status of the equipment.

A critical equipment is an extended equipment that is defined as "critical" without having to provide the properties of a master equipment.

Critical equipment is used to represent very important systems or components, such as ship engines, and shows their operational status and technical status. The technical status of some of the critical equipment should impact the technical status of their superior in the structure, such as the ship itself.

The organizational Force Element is linked to the technical structure through the master equipment which is installed at the top functional location. In this example, the ship has two critical pieces of equipment (Engine and Weapon Systems) and also one site equipment (mobile test branch). In this case, the capability of critical equipment is used to aggregate the technical status of these components to the master equipment. With the Status Board application it is possible to monitor the technical status of technical objects such as the ship in real time.

The image depicts a hierarchical equipment management framework. It shows various levels of equipment, including Functional Location (FLoc), Master Equipment (MEQ), Critical Equipment (CEQ), and Site Equipment (SEQ). The framework also includes 'critical' designations for Engine and Weapon Systems, as well as a Mobile Test Bench labeled as 'site' equipment. The Status Board application is used to display the technical status of the equipment.

Note

Floc
Functional Location
EQ
Equipment
MEQ
Master-Equipment
CEQ
Critical-Equipment
SEQ
Site-Equipment
Mat
Material

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