Planning, Approval and Preparation

Objective

After completing this lesson, you will be able to plan, Approve and Prepare an Order

Planning

The Planning phase begins when a maintenance request is accepted. The accepted maintenance request is now known as a maintenance notification. As a Maintenance Planner, you can now create and plan orders.

When you create an order, the order is in the phase Planning and subphase In Planning (Order). Depending upon the configuration of the order type (Activate Workflow for Order Type), an order needs a cost approval. An order can be released without an approval if the order type is not configured for workflow. If the workflow is configured for the order type, the order goes through the workflow steps for approval. If the workflow is configured for automatic approval, then the order is approved immediately. If workflow is set up for manual approval, it will move to the approver's inbox.

You can submit an order for approval from Manage Maintenance Notifications and Orders app and Change Maintenance Order app.

The details shown in the Planning diagram is described in the text that follows.

The submitted order moves to My Inbox app. When an order is submitted for approval, the phase and subphase of the order are Approval and Submitted for Approval (Order) respectively. If the order is approved, then the subphase of the order is Approved (Order). If the order is rejected, then the subphase is Rejected (Order).

You can release the accepted maintenance orders for preparation. You can edit a rejected maintenance order and submit it for approval. It moves to the Approval phase.

Material Availability Check

The details shown in the Schedule Material Availability Check application screen is described in the text that follows.

You can use the Schedule Material Availability Check app to execute material availability checks for several maintenance orders. You can also schedule these checks as a recurrent batch job. The Material Availability Check for Maintenance Orders template enables you to reassign committed stock from one maintenance order to another of higher priority and urgency.

To check the availability of the required stock components and reassign required material, proceed as follows:

  • Create a new job and select the Material Availability Check for Maintenance Orders template.

  • After having defined the Scheduling Options, select values for the filter parameters and thereby determine which maintenance orders shall be included in the ATP run (various selection parameters incl. start/end date).

  • Select one or more process phases. The system only includes maintenance orders in the ATP run that belong to one of the selected phases.

    Note

    To use process phases, you need an order type with activated phase model.

    The availability check can also work with order types for which the phase model was not activated.

  • Select one or more execution stages.

  • Determine the scheduling options: check boxes Reset Availability Data and Execute Availability Check.

Reassign or Keep Available Stock Material

Taking these parameters into account, the system ensures that the required stock components are assigned to the maintenance orders with the highest priority and urgency.

To check material availability without clearing and reassigning any committed stock, do not select the Reset Availability Data check box.

If you only select the Reset Availability Data check box, the system sets all committed material quantities to 0. You can use this option to free up material availability by removing all committed stock from a set of maintenance orders.

When you create or change a maintenance order, you can manually determine that committed quantities of individual components should not be cleared and reassigned during a material availability check by selecting the Keep Commitment check box in the material list. In this case, available quantities will only be assigned to the respective maintenance order but cannot be removed by the ATP check.

Note

If you select the Reset Availability Data check box together with the Execute Availability Check check box, the system checks the reservations that have been created for the maintenance orders and clears all committed material quantities. In a second step, the system reassigns the available stock material to the maintenance orders taking the following parameters into account:

  • The final due date

  • The priority

  • The ABC indicator

  • The date and time when the order was created

Approval

Preparation

Once an order is approved for execution and released, it is set to In Preparation and passed to the Preparation phase. In this phase, you as a maintenance planner divide the maintenance effort into manageable groups, level out the workload over several weeks, determine the concrete time period for the requested maintenance work and check the availability of all the resources, spare parts and services needed.

The details shown in the Phase Preparation diagram is described in the text that follows.

The Manage Maintenance Planning Buckets app aids you in effectively managing the maintenance backlog. Once-off or recurrent planning buckets allow you to organize major maintenance events such as a planned shutdown as well as define weekly maintenance windows for recurrent maintenance work.

You can create maintenance planning buckets and define the planning bucket scope. This scope includes a specific time period, such as a concrete calendar week, and other important attributes, such as the maintenance planning plant or the main work center. Based on this scope, the system groups maintenance orders and associates them with the corresponding planning buckets. If the scheduled start and end dates of an order fulfill the selection criteria of an individual bucket, this order is associated with this particular bucket.

When the maintenance planning buckets have been created and maintenance orders have been associated with particular planning buckets, the Manage Maintenance Backlog app provides a list of all the maintenance orders in a specific planning bucket. Here, you can view important order details, such as the order status, the order priority and the final due date.

Once you are confident that all the required resources will be available on the required dates, you can select individual orders in the Manage Maintenance Backlog app and choose Submit for Scheduling. You can also select the relevant orders in the Find Maintenance Order app and change their status to Ready to Schedule or set this status for an individual order in the Change Maintenance Order app. With this action you pass the corresponding maintenance orders on to the Scheduling phase.

Plan, Approve and Prepare

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