In the raw material storage area on the left side of the work area, several electronic parts are available for control head assembly. To illustrate a first quality inspection on the component level, we usually stage three electronic parts. One of them is okay, while the other two have visual defects. Before staging the components to the assembly area in the center of the work area, the system executes an optical inspection of the electronic parts. It uses visual cues, such as a missing or broken cable, to evaluate whether a specific raw material can be used for valve head assembly. A light system indicates which of the three electronic components are suitable for use by projecting a red X or a green checkmark to the respective electronic part.
The operator confirms the system's proposal by selecting a virtual button on the bench.
In the background, SAP Digital Manufacturing records the decision to stage the correct component.
The following business benefits are shown in this process step:
Quality Assurance Enhancement: By conducting a first quality inspection using optical cues, businesses ensure only defect-free components progress in the assembly line, reducing the risk of faulty product output.
Efficiency Improvement: Automated system inspections and clear visual indicators (red X or green checkmark) enable quick identification of suitable components, reducing inspection time and human error.
Waste Optimization: By evaluating raw materials before assembly, businesses reduce waste associated with assembling defective parts, optimizing the use of resources.
Operational Simplification: The use of visual cues and a straightforward confirmation system enables operators to make quick, informed decisions, streamlining the workflow.
Reduced Training Needs: Simplified inspection process with visual indicators reduces the need for extensive operator training, as the system guides the selection process.
Improved Production Throughput: By ensuring that only quality components are used, businesses can maintain production schedules and reduce downtime caused by defective assembly.