Using a Product Cost Collector

Objectives

After completing this lesson, you will be able to:
  • Create a product cost collector
  • Configure the order type for a product cost collector

Product Cost Collector

Diagram showing a production order flowing into a product cost collector, which accumulates actual costs over multiple time periods including goods receipt, work in process, variances, and settlement.

To determine the costs of a product by period with the Product Cost by Period concept, you need a cost object with settlement type Periodic Settlement. The product cost collector assumes the function of the cost object. If you use a product cost collector, logistical production objects (such as production orders) are not used as cost objects.

Posting in Materials Management (MM), Production Planning (PP), and Financial Accounting (FI) results in actual costs, which will be debited to the product cost collector and not to the production orders. You post confirmations, goods issues, and goods receipts with reference to the production order. You configure the orders to assign these costs to the product cost collector automatically. You can assign other costs, such as process costs or material overhead, directly to the product cost collector. You perform all the period closing activities using the product cost collector.

Periodic actual costs from the cost object can be grouped as follows:

  • Costs for products for which a goods receipt in the warehouse is listed in the current period (delivery to stock).

  • Costs for work in process (WIP):

    These are target costs for the production quantities that have been confirmed for the operations but not yet delivered to stock. Target cost means that the actual WIP quantity will be multiplied by the standard cost of the material cost estimate, or the preliminary costing of the product cost collector.

  • Production variances that you calculate using the following formula:

    Variances = actual debit - goods receipt - WIP

Uses of the Product Cost Collector

Product cost collectors are created independently of the production type.

You can collect actual costs on the product cost collector for the following types:

  • Order-related production (that is, when you use production orders)
  • Process manufacturing (that is, when you use production with process orders)
  • Repetitive manufacturing for which the cost object is always used as a product cost collector (this also applies to KANBAN production methods)
  • Mass production based on sales orders when you use valuated sales order stock, and in repetitive manufacturing when you produce individual requirements materials

Production Order and Product Cost Collector – Process Chain

Flow chart showing the process of creating a product cost collector, from preliminary costing to order creation, scheduling, production order, and release of order.

In the Product Cost by Period scenario, the product cost collector collects and analyzes the costs. Production orders do not serve as cost objects. They are used for logistical processing only. You can calculate the plan cost of the production order for analyzing issues, but you cannot save the plan costs.

To ensure that the system collects costs of a manufacturing order on a product cost collector, you must make the necessary settings for the order type of the manufacturing order in Customizing for Product Cost by Order under Define Default Values for Order Type.

You must create a product cost collector manually before you start production. When you create a manufacturing order, the system links the manufacturing order to the product cost collector automatically.

If you do not create a product cost collector, the manufacturing order collects the costs. In such a case, it is only possible to link the manufacturing order to the product cost collector when no actual costs have been updated to the manufacturing order.

Note

This course often uses the term manufacturing order. This is an umbrella term for production order and process order.

Production Process

Diagram showing cost object controlling, production process on shop floor, production order, bill of materials routing and product version in a manufacturing workflow.

The production process assigns the production order to the product cost collector. The system generates the production process automatically when you create the product cost collector.

The system links product cost collectors to the production orders and to the production versions in repetitive manufacturing, in the same way. The production orders linked to product cost collectors also have the status PCC (Product Cost Collector).

Controlling Levels

A diagram showing the product cost collector for production process characteristics, with controlling levels for material, BOM, routing, and plant.

When you create the product cost collector, you can decide the level for costs collection.

Every production process has unique characteristics. You specify which characteristics are updated for the production process by means of the controlling level.

The controlling level is defined with the following:

  • Plant, material number and production version.

    The production version includes BOM number, routing number, and valid lot size.. In repetitive manufacturing, the production planning and confirmation is executed to production version. Therefore, a product cost collector has to be created for each production version.

  • Plant, material number, BOM and routing.

    This controlling level is standard in every manufacturing scenario except repetitive manufacturing.

  • Plant and material number.

    This controlling level does not take into account the specific characteristics of BOM and routing, and therefore does not enable a completely production controlling. It is a summarized controlling on a higher level of analysis.

Product Cost Collector and Production Process

The image shows a screenshot of a Product Cost Collector in SAP software, with fields for material, plant, production process, order type and other characteristics relevant for the production process and cost estimation.

The Controlling levels are used as follows:

  • Production version:

    If you are using the Production version controlling level, the system creates a product cost collector for the characteristics material, production plant, planning plant, and production version. SAP recommends this controlling level when you are using production versions in repetitive manufacturing.

  • BOM and routing combination:

    If you are using the BOM/routing controlling level, the system creates a product cost collector for the characteristics material, production plant, planning plant, BOM, and routing. Use the BOM/routing controlling level only if the material does not have any production versions. The BOM usage and the alternative BOM identify the BOM. The task list type and the task list group identify the routing.

  • Material per plant:

    If you are using the Production Plant/Planning Plant controlling level, the system creates product cost collector for the characteristics material, production plant, and planning plant. These product cost collectors have a number of features. For example, it is not possible to create a preliminary cost estimate for a product cost collector. This affects subsequent functions. If you make changes to the reporting points of the production versions, errors may arise.

How to Create a Product Cost Collector

Create a Product Cost Collector

Configuration of Order Type for a Product Cost Collector

The image shows a screenshot showing a product cost collector interface with a grid selecting TGT, ACT, WIP, and VAR cost categories, as well as default values for order costing including plant, order type, default rule, and costing details like preliminary and actual costing value variants.

A product cost collector is an order. The order type of a product cost collector must belong to order category 05 (product cost collector). In the table Cost-Accounting-Relevant Default Values for Order Types and Plants, the default rule STR (strategy for tracing factor determination) is specified for the product cost collectors.

This default rule is linked to settlement type PER (periodic). As a result, the settlement rule for the product cost collector is also assigned to settlement type PER. The default rule STR also ensures that the values can be settled from a product cost collector.

This is necessary, for example, when the product cost collector collects the costs of materials that have been assigned to different valuation types (such as special batch inventories), or that are part of a valuated sales order stock.

When the product cost collector is settled, the system apportions the balance between the different stock in accordance with the delivery values for the relevant period. The settlement process generates the distribution rule automatically, based on the delivery values. The system creates equivalence numbers based on the delivery values, and transfers these equivalence numbers into the dynamic distribution rule.

A results analysis key must be specified in all product cost collectors for which you want to calculate WIP.

For preliminary costing and simultaneous costing, enter the costing variant and the valuation variant in the order type. This defines the valuation procedure for materials, internal activities, external activities, and business processes. It also determines the overhead structure to calculate overheads.

How to Configure the Order Type for a Product Cost Collector

Summary

  • A product cost collector is used as a cost object for determining costs by period.
  • Actual costs from Materials Management, Production Planning, and Financial Accounting are debited to the product cost collector.
  • Periodic actual costs are grouped into delivery to stock, work in process, and production variances.
  • The production process automatically assigns production orders to product cost collectors.
  • Controlling levels define how costs are collected, based on plant, material number, BOM, routing, and production version.